Service Details
We specialize in designing and implementing Waste Heat Recovery systems for industrial applications, particularly in cement kilns and steel furnaces. Our solutions encompass both ORC (Organic Rankine Cycle) and steam-based systems, focusing on maximizing energy recovery while ensuring seamless integration with existing processes. We provide complete solutions from heat balance calculations to system commissioning and performance optimization.
Service Benefits
- Significant reduction in power costs through energy recovery
- Enhanced plant energy efficiency and sustainability
- Reduced carbon footprint and environmental impact
- Seamless integration with existing processes
- Advanced monitoring and performance optimization
Waste Heat Recovery Systems (WHR) Expertise
We implement various WHR technologies including steam-based systems for high-temperature applications and ORC systems for medium/low-temperature heat sources. Our solutions are tailored to specific industry needs, whether it's cement kiln exhaust heat recovery, clinker cooler heat recovery, or steel furnace waste heat utilization. We also provide hybrid systems combining different technologies for optimal energy recovery.
Our optimization approach begins with detailed heat and mass balance calculations, considering all available heat sources and their characteristics. We employ advanced heat exchanger designs, optimal fluid selection for ORC systems, and efficient steam cycle configurations. Our systems include features like variable load operation capability, advanced control systems, and heat source prioritization to maximize recovery under varying operating conditions.
We implement comprehensive monitoring systems including real-time performance tracking, efficiency calculations, and predictive maintenance features. Our SCADA systems provide detailed insights into system performance, heat recovery rates, and power generation efficiency. We also offer remote monitoring capabilities, regular performance analysis reports, and optimization recommendations based on operational data.